Chapter 15 – Cleaning and Trial Fitting

September 27, 2003

Front Suspension 

It is so nice to begin assembling clean and freshly painted components. I decided to assemble the front suspension just to make sure I had all pieces, proper bolts and etc. Rebuilt brake calipers and swivel pins from Bruce at Healey Surgeons. Primed or painted bits courtesy of Jeremy at Maple Hill Restorations.

Left front suspension

Left front brake fittings

October 12, 2003

Fuel Pump and Other Bits

Fuel Pump – Installed new solid state SU fuel pump. Added ground wire was mounted to rear bulkhead. 

Fuel pump wiring

Fuel Pump – New

Rear bump box wiring & Clip

Starter Solenoid – Installed new starter solenoid. Affixed new light relay box.

Starter Solenoid – New

Flasher Relay – New

Bonnet Rod – Installed bonnet rod, spring and attachments.

Bonnet Rod New

Bonnet Rod Attached to Lever

Ground Strap – Fastened electric ground strap in boot.

Boot Ground Strap

Voltage Box

A1 – Brown/Blue Wire to Light Switch on Dash

A – Two Brown Wires. One to the A1 terminal on the fuse box; One to the starter solenoid to the terminal with the battery connection.

F – Yellow/green Wire to the F terminal on the generator (alternator)

D – Two Yellow Wires. One to the no charge warning light: One to the D terminal on the generator (alternator)

E – Black Wire to Ground

Rear Axle Assembly – Brake lines, fittings and differential added to the axle.

Rear Axle Brake line 1

 

Rear Axle Brake line 2

Rear Axle Brake line and differential

Rear Leaf Springs – Installed left and right rear springs. Used rotiserrie brace and scissor jack to lift spring. Lined up and inserted front pin which was not easy to accomplish.

Rear Spring Install 1

Rear Spring Install 2

Rear Spring Install 3

Rear Spring Install 4

Rear Axle Rebound Pad

Rear Axle Install 2

Rear axle U Bolts 1

Rear Axle Installed 2

Blanking Plates – Installed all blanking plates and felts.

Master Cylinders – Installed brake and clutch master cylinders. Getting the pins into the pedal brackets is not easy! 

Master Cylinders