Custom Brake Switch

Recently produced hydraulic pressure switches for brake light activation are often faulty and/or don’t last long.

Hydraulic Brake Light Switch

We decided to use an electronic pedal activated pressure switch as a complement to the hydraulic switch. We sourced the switch from Moss Motors, part number 542-371.

Lucas-type Brake Light Switch

We have modified the wiring harness to accommodate both switches. Trevor Fawcett, in the U.K., fabricated a simple bracket to hold a Lucas pedal switch and we used that as a model for our own bracket – similar, but not the same.

Trevor’s Brake Switch and Bracket

Trevor’s Brake Switch and Bracket Mock-up

This was our starting pattern (it was slightly modified later), and our bracket after a little bending of a single flat piece of steel in the vice.

Brake Switch Bracket Pattern

Brake Switch Bracket Fabricated

After drilling holes for mounting the bracket to two of the 1/4″ – 28 x 1″ bolts holding the pedal box to the chassis and drilling a 1/2″ hole for the switch we we ready to mount the assembly to the car. Following trial fitting we trimmed a bit here and there, rounded the sharp corners and painted it black.

Pedal Brake Bracket & Switch Mounted to the Pedal Box

Finally, we connected two trial wires to the switch’s spade connectors and tested the sensitivity of the switch with a test light. The results are depicted in the short Bugeye Restoration Video Episode Seventy-three below:

https://vimeo.com/982091053/002655f0fb?share=copy